Advantages

Transferring heat from a hot fluid into a colder fluid through a tube wall is the reason many of us use finned tubes.

But you may ask, what is the major advantage of using a finned tube? Why can’t you just use a regular tube to make this transfer? Well you can but the rate will be much slower.

By not using a finned tube the outside surface area is not significantly greater than the inside surface area. Because of that, the fluid with the lowest heat transfer coefficient will dictate the overall heat transfer rate. When the heat transfer coefficient of the fluid inside the tube is several times larger than that of the fluid outside the tube the overall heat transfer rate can be greatly improved by increasing the outside surface area of the tube.

Finned tubes increase outside the surface area. By having a finned tube in place, it increases the overall heat transfer rate. This then decreases the total number of tubes required for a given application which then also reduces overall equipment size and can in the long-run decrease the cost of the project. In many application cases, one finned tube replaces six or more bare tubes at less than 1/3 the cost and 1/4 the volume.

For applications that involve the transfer of heat from a hot fluid to a colder fluid through a tube wall, fin tubes are used. Usually, for an air heat exchanger, where one of the fluids is air or some other gas, the air side heat transfer coefficient will be much lower, so additional heat transfer surface area or a fin tube exchanger is very useful. The overall pattern flow of a finned tube exchanger is often crossflow, however, it can also be parallel flow or counterflow.

Fins are used to increase the effective surface area of heat exchanger tubing. Furthermore, finned tubes are used when the heat transfer coefficient on the outside of the tubes is appreciably lower than that on the inside. In other words, heat transferred from liquid to gas, vapor to gas, such as steam to air heat exchanger, and thermic fluid to air heat exchanger.

The rate at which such heat transfer can occur depends on three factors – [1] the temperature difference between the two fluids; [2] the heat transfer coefficient between each of the fluids and the tube wall; and [3] the surface area to which each fluid is exposed.

Finned tubes are used because they help

Increase Heat Transfer Rate

A finned tube exchanger typically has tubes with fins attached to the outside. Usually, there will be some liquid flowing through the inside of the tubes and air or some other gas flowing outside the tubes, where the additional heat transfer surface area due to the finned tube increases the heat transfer rate. In a crossflow fin tube exchanger, the fins will typically be radial fins and they’ll either be circular or square in shape.

Improve Heat Transfer Coefficient

By not using a finned tube, the outside surface area is not significantly greater than the inside surface area. Because of this, the fluid with the lowest heat transfer coefficient will dictate the overall heat transfer rate. When the heat transfer coefficient of the fluid inside the tube is several times larger than that of the fluid outside the tube, the overall heat transfer rate can be greatly improved by increasing the outside surface area of the tube.

Increase Outside Surface Area

By having a finned tube in place, it increases the overall heat transfer rate. Finned tubes increase the outside surface area. This decreases the total number of tubes required for a given application which then also reduces overall equipment size and can in the long-run decrease the cost of the project.

Finned tube heat exchangers are used in a variety of applications, and more so as industrial heat exchangers. An air heat exchanger like the evaporator coil in an air conditioning unit is typically a fin tube exchanger. Another common fin tube air heat exchanger is the car radiator. The purpose of the car radiator is to cool the hot water in the tubes with the air passing through the crossflow. On the contrary, the air conditioner evaporator coil has the purpose of cooling the air passing through it. The finned tubes that are manufactured at Kainon Boilers, use high grade carbon steel, stainless steel, copper, brass, and aluminum. Our finned tube exchangers are designed to meet the specific duty condition, temperature and pressure of the fluids.

Reference

What are fin tubes for boiler?

Fin tube boilers represent one of a number of pressurized equipment options used to heat water or convert water into steam under controlled conditions. As in a water tube boiler, water passes through boiler tubes while combustion gases remain in the shell side, passing over the tube surfaces.

Classification

Specific classification of finned tubes, there are lot of types of finned tubes, meanwhile also lot of new species comes up.

According to the classification process

1. rolling forming finned tubes (extruded fin tube);
2. welded finned tubes ( high frequency welded finned tubessubmerged arc welded finned tubes,
3. roll forming finned tube
4. set forming finned tube
5. casting finned tube
6. the tension wound finned tubes
7. inserts the tube .

According to the fin shape classification

1. square fin tube (Square finned tube);
2. round finned tube
3. spiral finned tube (spiral finned tube);
4. the vertical fin tube (Longitudinal Finned Tube)
5. corrugated fin tube
6. serrated spiral finned tubes (Helical Serrated Finned Tubes);
7. the needle finned tube
8. the overall plate- fin tube ( plate-fin,
9. the finned tube (inner finned tube).

And so on.

Depending on whether the finned tubes finned tube material and the same material can be divided into groups

1. a single metal finned tube
2. bi-metal composite finned tube

A single metal finned tube Material Classification

1. copper finned tubes
2. aluminum finned tube
3. carbon steel finned tube
4. stainless steel finned tube
5. iron ( steel, finned tube etc. .

By use classification

1. air conditioning with finned tubes
2. air-cooled with finned tubes
3. the boiler : finned water wall economizerair preheater tubes were used
4. industrial waste heat recovery with finned tubes
5. other special purpose finned tube etc.

The material certificate including all the tests can be provided, and also with EN10204 3.1standard.

Applications

Fin tubes are used in applications involving the transfer of heat from a hot fluid to a colder fluid through a tube wall. Furthermore, finned tubes are used when the heat transfer coefficient on the outside of the tubes is appreciably lower than that on the inside.

Our direct clients

End user, EPC companies, Trading companies. Manufacturers of air cooler, fire heater, heat exchanger, marine boiler, economizer, power plant boiler, HRSG boiler, waste heat revovery unit, air heater etc. Our end user are mainly from these industrial sectors: power plant, refinery & petrochemical, Offshore & marine.

Main international clients

• America, German
• Iran, Israel, Saudi Arabia, UAE
• India, Pakistan
• Tailand, Malaysia, Singapore, Indonesia, Vietnam
• Australia, New Zealand, Mexico, Chile

“The whole concept of finned tubes is to increase the outside surface area of the tube.”

The rate at which such heat transfer can occur depends on three factors:

1. The temperature difference between the two fluids;
2. The heat transfer coefficient between each of the fluids and the tube wall;
3. The surface area to which each fluid is exposed. In the case of a bare (unfinned) tubes, where the outside surface area is not significantly greater than the inside surface area, the fluid with the lowest heat transfer coefficient will dictate the overall heat transfer rate.

When the heat transfer coefficient of the fluid inside the tube is several times larger than that of fluid outside the tube (for example steam inside and oil outside), the overall heat transfer rate can be greatly improved by increasing the outside surface of the tube. In mathematical terms, the product of heat transfer coefficient for the outside fluid multiplied by the outside surface area is made to more closely match the product of the inside fluid heat transfer coefficient multiplied by the inside surface area.

So the whole concept of finned tubes is to increase the outside surface area of the tube. As an example, a finned tube configuration of 2” (nominal, 2.375” actual) pipe with a ¾” high welded helical solid fin of 12 gauge thickness with 6 fins per inch has an outside surface area of 8.23 sq. ft. per linear foot; whereas the same bare pipe has an outside surface area of only .62 sq. ft. per linear foot. That is a 13X increase in outside surface area. See Design Information for extensive tables of surface areas and fin weights.

Extruded fins performance charts

“In many cases, one fin tube
replaces six or more bare tubes
at less than 1/3 the cost and 1/4 the volume.”

By increasing the outside surface area of the tube, the overall heat transfer rate is increased, thereby reducing the total number of tubes required for a given application. This reduces the overall equipment size and the cost of the project. In many cases, one finned tube replaces six or more bare tubes at less than 1/3 the cost and ¼ the volume.

In other words, the heat transferred from liquid to gas, vapor to gas, such as steam to air heat ex-changer, and thermic fluid to air heat ex changer. According to different materials and fabrication process, there are several kinds of fin tubes, such as extruded fin tube, crimped spiral fin tube, G type embedded fin tube, L/KL/LL Foot Fin Tube, etc.

Used as heat transfer element, fin tubes are usually working under high temperature with flue gas. For example, the condition for boiler heat ex-changer fin tube is very bad, high temperature, high pressure in corrosive atmosphere. In this case, the finned tubes should have a high performances.

• Anti-corrosion
• Anti-wear
• Lower contact resistance
• Higher stability
• Anti-ash deposition

They are widely used in food processing, timber drying, dyeing and printing industry, paper mill plant, pipeline transport, gas recovery, gas pre-heater, textile industry, power transfer, etc.

Why use fins?

Generally, tubes equipped with surface enhancing devices, such as fins or grooves, are used where heat exchange is required between two fluids whose ability to transmit calories is very far apart. For a water / air exchange, for example, the local exchange coefficient on the water side is much higher than that on the air side. Thus, fins are added to the surface in contact with air in order to increase the density of the heat flux between the two fluids.

Being the only interface between the hot and cold source, the extruded finned tube is at the heart of heat transfer. Its quality plays a key role in the ability of an exchanger to efficiently transfer thermal energy between the two fluids. More precisely, the way in which the fin is secured to the tube affects the efficiency of the exchanger in the short, medium and long term.

Indeed, studies have shown that the main cause of the loss of efficiency of an exchanger is due to a loss of quality of the fin attachment to the tube. Indeed, after a few thermal cycle, a gap between the fins and the tubes occurs due to thermal expansion and vibrations.

Why use aluminum fins?

According to the heat exchange application and operation, there are various materials.

The common ones are Aluminum, Alloy, Copper, Brass, Nickel, Titanium, Stainless Steel, Carbon Steel, etc, among which the aluminum and alloy are mostly used.

The basic performance for fin tube heat exchange should be with good solder ability and form ability, higher mechanical strength, good corrosion resistance and thermal conductivity. In spite of these, aluminum and alloy are also featured in extension and higher tensile strength increases under lower temperature. Around all world, especially for low temperature and compact heat exchange, they are widely applied.

Let’s see the feature of aluminum

1. Low Density
By alloying and heat treatment, it can reach the structural of construction steel. Suitable for various transportation, especially for small vehicle, reducing weight and consumption.

2. Good Corrosion Resistance
When under harsh conditions, the materials oxide from aluminum is non-toxic. With aluminum heat exchange, no worries that air or liquid inside will be destructed by oxide after long time.

3. Good Thermal Conductivity
Especially suitable for radiating fin, heat transfer evaporator and condenser.

4. High Yielding and resistance to die cutting.
It is easy for processing and forming.

As a professional finned tube manufacturer, our leading product is aluminum finned tube. Should you have any interest, please contact us for more.

Fin tube ration affected by fin height, fin thickness and fin pitch

When the fins are root-grounded on the base bare tube, in the case of heat from inside to outside, the heat will be transferred from fin root along fin height. It is also continuously transmitted to the surrounding fluid by convective heat transfer. As a result, the fin temperature gradually decreases along the altitude. This also illustrates that difference between fin temperature and ambient fluid temperature is reducing gradually and the heat change per unit is shrinking. Therefore, the effect of fin surface area on enhanced heat transfer is decreasing. The higher the fin, the contribution of the increased area to heat exchange is smaller.

Generally speaking, as for the high frequency welded fin tube applied in engineering project, when fin height is 15mm, the fin efficiency is about 0.8; when fin height is 20mm, the fin efficiency is decreased to 0.7. Based on this, 15mm is the best height. If fins height above 20mm, the fin efficiency will be very bad, so generally not adopted. However, for the aluminum fin on air cooler, height at 22-25mm are always adopted due to much better heat conductivity coefficient of aluminum than carbon steel.

How will fin pitch affect fin ratio?

Usually smaller pitch can effectively increase fin ratio. While considering the flow gas property and ash deposit , we should pay attention to following factors.

A. Serious heavy ash deposit

Such as electric furnace and converter in steel works and exhaust of industrial cellar furnace, the ash content is heavy. If fin tubes are used for heat exchange, larger fin pitch will be suggested. For example, if pitch above 10mm, it is necessary to add a air discharge and choose an air blower.

B. Occasion with small ash deposit but should also be cared.

Take exhaust on plant boiler and industrial boiler as example, 8mm fin pitch is suitable, but should be designed with self-blowing ability.

C. Occasion with no dust or light dust.

Such as exhaust on burning natural gas equipment or air cooler, fin pitch at 4-6mm is OK. For aluminum air cooler, 3mm as fin pitch is also chosen.

The choice on fin thickness depends on corrosion and abrasion of fluid gas. Usually thicker fin is used on site with heavy corrosion.

Widely used aluminum extruded finned tube

Aluminum extruded fin tube is widely applied in barley malt, paper mill, timber drying, tobacco, food processing, coal mining, petrochemical, chemical fiber, construction materials, printing and dyeing, as more than 30 industries.

Meantime, they are also complementing for equipment such as air conditioner, drying oven, drying room, air coolers and so on.

Extruded aluminum fin tube is rolled as an integrity with no thermal contact resistance, high intensity, featured in thermal shock and mechanical shock resistance. Heat exchangers assembled with this kind of fin tube (extruded fin type) is much better than the one equipped with string fin tubes or hectically wound fin tubes (L/LL/KL type fin).

Extruded Aluminum Finned Tubes, also known as “Integral Finned Tubes”. Integral finned tubes are manufactured by rolling process on tubes. During finning operation, the inside diameter of the tubes is reduced and helical fins are rolled on the tube wall. The tubes material can be Copper Alloy, Brass Alloys, Copper Nickel Alloy, Titanium Alloy, Stainless Steel, Duplex Stainless Steel etc. The pressure required to extrude fins from the aluminum sleeve creates an excellent “pressure bond” between the two materials.

Copper and aluminum com-posited fin tubes are rolled from a muff copper tube, advantaged in tight link, small thermal resistance, good heat transfer efficiency, small flow loss and strong corrosion resistance. When working in long time under heating and cooling conditions, they are durable and not easy to deform.

The integral extruded fin tubes is smooth on surface and easy to clean. When wet cooling in heating and air conditioning project, it is easy to remove the condensation water on the outer surface of the fin, and it is not easy to dust and scale in the heating and other heat exchange.

The fin strip is wound into a machined groove and securely locked into place by back filling with the base tube.

G fin tube consists of aluminum fin strip that is mechanically embedded into the wall of the tube. The embedding process is controlled by tooling that first plows a groove into the tubes outside diameter, then guides the base of the fin into the groove and finally locks the fin in place by rolling the groove closed on the base of the fin. This ensures that maximum heat transfer is maintained at high tube metal temperature 400°C.

Fabrication of L fin tubes

The aluminum fin strip or the copper fin strip is folded into an L shape and spirally wound tightly under the action of tension on the outer surface of the base tube. Tension in the fin strip is wrapped around the tube serves to make the fin foot forcefully on the tube, thus hold the fin firmly in place.

An L-shaped foot, 1/16″ wide, is first formed on one side of the fin strip (hence the name L-Foot). The strip is then wound tightly around the tube, with the foot bearing on the tube outer surface. A typical fin spacing is 10 fins per inch of tube length — this can be varied. Tension in the fin strip as it is wrapped around the tube serves to seat the fin foot forcefully on the tube, and to hold the fin firmly in place.

Extruded aluminum finned tubes product range

Extruded aluminum finned tubes, also known as “integral finned tubes”. Integral finned tubes are manufactured by rolling process on tubes. During finning operation, the inside diameter of the tubes is reduced and helical fins are rolled on the tube wall.

Integral Low Finned Tubes

• These have fin height less than or equal to fin pitch.
• Tube Length: Up to 32 meter.
• Outside Diameter OD: Between 9.52 mm and 38.10 mm.
• Tube Wall Thickness WT: 0.58 mm (min) and above.
• Fins per Inch: 11, 16, 19, 23, 26, 30, 40 and 52 FPI.
• Available in ferrous and nonferrous materials Copper Alloys, Copper-Nickel alloy, Admiralty Brass Alloy C44300, Aluminum Brass Alloy C68700, Carbon Steel.

Integral Medium High Finned Tubes

• Fin height more than fin pitch.
• Tube Length: Up to 32 meter.
• Outside Diameter: Between 19.05 mm and 31.75 mm.
• Tube wall thickness: 2.1 mm (min) and above.
• Fins per Inch: 11, 16 and 19 FPI.
• Available in ferrous and nonferrous materials.

Low Finned U Bend Tubes

• Manufactured on in-house finned tube bending facility.
• Easy to install in the equipment maintaining the circulation ratio.
• Absorb thermal shocks in heat exchanger.
• Available in Copper Alloys, Copper-Nickel alloy, Admiralty Brass Alloy C44300, Aluminum Brass Alloy C68700, Carbon Steel, 304 and 304L Stainless Steel ranging from 30R to 710R.

Low finned tubes with internal rib

• Externally enhanced surface area with integrally helical ribs on the inner side.
• Improved inside heat transfer coefficient.
• Available in Copper, Copper Nickel Alloy, Carbon Steel with externally 19, 26 fins per inch and internally 8, 10 Ribs.

Low Finned Tubes Coils

• Manufactured by coiling the integral finned tube.
• Improved heat transfer area therefore compact size of heat exchangers.
• Available in Copper, in coil diameters as per user’s requirement (Min Coil ID 50 mm).

High Finned Tubes

• High Finned Tubes have extruded fin heights up to 0.625″ (16mm). Single metal and bi-metallic finned tubes are available. Bi-metal finned tubes have a separate alloy liner tube inside the extruded fins. The mono-metal finned tubes have no liner tube with the fins integral with the tube.

Corrugated Tubes

• Manufactured by corrugation process of indenting plain tube with smooth and uniform spiral projections, which generate turbulence in both outside and inside media.
• Higher turbulence ensures uniform temperature distribution.
• No thinning of tube wall during process of corrugation.

Extruded Aluminum Finned Tubes Characteristics

• Heat transfer per meter of tube on the outside is equal to the heat transfer per meter on the inside.
• The intermediate un-finned section and un-finned sections at both ends help to slip the integral finned tubes in to the tube-sheets of shell and tube heat exchanger in a manner similar to plain tubes.

Extruded Aluminum Finned Tubes Benefits

• Combination of lower fin height and more fins per meter maintains the general ratio of 1:1 fin height to fin spacing.
• Doesn’t require higher tube pitch therefore, doesn’t require shell size higher than shell of bare tube heat exchanger.
• Improved heat transfer coefficient and rate of heat transfer as compared to conventional finned tube designs.
• Compact design of heat exchanger having lesser weight and size.
• Improved tube life.

Extruded Aluminum Finned Tubes Quality Assurance

• Compliance with quality standards, ASME SB111, SB-359, SA-213, SA-450 and all codes as per ASME /EN/ JS.
• Customer / Third Party Inspection TPI.
• Fin dimensions checking by IMTEs and Profile checking on profile projector.
• Stress Relief Annealing of non-ferrous fin tube on in-house electric conveyor belt furnace.
• Stress relief annealing of ferrous fin tubes as per specifications provided if required by client at additional cost.
• 100% tubes tested for leakages by Hydrostatic Test as per standard and customers requirements.
• Third Party Inspection can be offered from Lloyd’s, BV, TUV, BHEL, NTPC, Intertek, SGS, EIL, IBR etc. as per customer requirement.

Extruded Aluminum Finned Tubes Applications

• HVAC & Boiler
• Power Plants
• Heat Recovery Steam Generators
• Petrochemical Industries
• Marine Applications
• Refrigeration Applications
• Economizers
• Oil and Gas Coolers
• Plumbing and Air Conditioning
• Condensers and Evaporators
• Shell and Tube Heat Exchanger
• Other various Heat exchanger applications

Technology

It is fabricated with a batch of single fins that were processed by the punch press and then manually or mechanically, with a certain distance (wingspan) on the base tube.

This is the earliest fin tube fabrication with low cost and simple production process/ technology, easy to maintain. Divides into manual set and mechanical set. Manual set uses a tool that relies on the power of man to press the fins one by one. This method is limited by the pressure of the fin, so it is easy to get loose. The machine – set fin is carried on the wing piece machine. Due to the mechanical impact or liquid pressure, the pressure of the fin is high, so it can be used in a larger volume. The bonding strength between fin and tube is high and not easy to loosen. Mechanical transmission has high productivity, but the noise is large, the safety is poor, and the working conditions of the workers are not good. Although the hydraulic transmission does not have the above problem, but the equipment price is more expensive, the technical requirement to use maintenance personnel is higher, its productivity is also lower.

Currently HF Fin Tube is one of the most widely used helical fin tubes, you can see it as waste heat recovery in power, metallurgy, concrete, oil and gas, petrochemical, etc. When winding the steel strip around steel tube, the use of high frequency current skin effect and proximity effect on steel strip and steel pipe surface heating, until the plastic state or melt, the coil steel belt must be under pressure to complete welding. Comparing with embedded type and spot welding spiral crimped type, it is more advanced either on fin tube quality or production efficiency or automation degree.

The extruded fin is formed from an outer aluminum tube with a large wall thickness (muff), which is aligned over an inner base tube. The two tubes are pushed through three arbors with rotating discs that literally squeeze or extrude the aluminum fins up and out of the muff material in a spiral shape in one operation. Comparing with welding fin tube, dr extruded fin has higher production efficiency with low cost on material and high heat transfer. At present, it divides into copper or aluminum single metal fin tube and bi-metal composited fin tube.

Fin tube manufacturers produce a wide range of fin tubes. They are used in heat exchangers (air, water and chemically cooled) for various industries such as petroleum, petrochemical, steel, power generation and many more.

Corrosion protection processes are performed during fin tube manufacturing and the material used is corrosion resistant. Some fin tube types are:

Helical high fins

Helical high finned tubes are used to repair air-cooled heat exchangers and are available in 5 variations

Uncovered tube area between the fins

Fin foot is pre-formed into an LL shape (overlapped LL) and applied to base tube under tension. However, foot is pre-shaped to give overlap of one foot onto another, thereby improving base tube protection and thermal contact area Fin materials: Aluminum Base tube materials: Any metallic material. The smooth flat fins perpendicular to the tube surface give rise to very low resistance to air /gas flow and ensure that fouling is kept to a minimum. The foot of the fin is in contact with base tube and provides a complete sheathing over the finned length.

The Overlapped “L” fin design has interlocking fins that are wound together to prevent movement and separation. The fin protects the entire tubes, so the designation works well for the applications where corrosion is a factor.This type of finned tube is often used as an alternative to the more expensive extruded type fin in corrosive environments.

• Common Applications: Steam Coils, Air Pre-heaters.
• Max. Working Temperature: 180 °C
• Atmospheric Corrosion Resistance: OK
• Mechanical Resistance: Poor
• Fin Material: Copper, Aluminum
• Base Tube materials: Any material available, such as Carbon steel Tube, A179, A192, A210, stainless tube A269/A213 T5 T11 T22 304 316

What are fin tubes?

Fin tubes are a type of heat exchanger that is used in many different industries. These tubes have a finned surface, which increases their surface area and allows them to transfer heat more efficiently. This makes them ideal for applications where high heat transfer rates are required, such as in power plants and refrigeration systems.

Fin tubes are made from a variety of materials, including copper, aluminum, and stainless steel. They are available in a range of sizes and shapes and can be customized to meet the specific needs of each application.

One of the key benefits of fin tubes is their ability to operate efficiently at high temperatures and pressures. This makes them suitable for use in a wide range of applications, including air conditioning, heat exchangers, and radiators.

In addition to their high thermal performance, fin tubes are also durable and long-lasting. They are resistant to corrosion and can withstand the harsh environments often found in industrial settings. This makes them a cost-effective solution for many different industries.

Delivery

Inspection

The first actual inspection work on the fin tube heat exchanger is the raw materials inspection. Based on the ASME Code, providing material test reports for fin tube heat exchanger plates is mandatory. For other components, the marking inspection will be enough.

Packing

The Finned Tube is exposed to the outside to prevent rainwater from falling, try to keep it dry, and it should not be too close to the ground to prevent the irrigation in the greenhouse from corroding the finned tube. After the maintenance of the finned tube, the service life of the finned tube will be greatly increased.