ASTM A192/A192M is a standard specification established by ASTM International for seamless carbon steel boiler tubes. This specification is primarily designed for high-pressure service, particularly in applications where tubes are subjected to high temperatures and pressures.

Key Features of ASTM A192/A192M

• Material Composition: Covers seamless carbon steel tubes made from grades of carbon steel with specific chemical composition limits.
• Applications: Primarily used in boiler applications, such as superheaters, economizers, and heat exchangers.
• High-Temperature and Pressure Resistance: Designed to withstand high pressures and temperatures, ensuring safety and reliability.
• Mechanical Properties: Specifies requirements for tensile strength, yield strength, and elongation.
• Non-Destructive Testing: May require non-destructive testing methods to ensure the integrity of the tubes.

Common Applications of ASTM A192/A192M Tubes

• Power Generation: Used extensively in power plants for steam generation and heat transfer processes.
• Petrochemical Industry: Employed in petrochemical plants for transferring fluids and gases under high pressure and temperature.
• Chemical Processing: Utilized in chemical processing equipment where high-pressure and high-temperature conditions are prevalent.
• Marine Applications: Suitable for marine environments where steam and heat transfer systems are utilized.
• Water Treatment Plants: Applied in water treatment processes, especially in heat exchangers and evaporators.

Advantages of ASTM A192/A192M Tubes

• Strength and Durability: High tensile strength and yield strength ensure that the tubes can withstand demanding conditions.
• Versatility: Suitable for a wide range of applications across different industries.
• High-Temperature Performance: Designed to perform well in high-temperature environments, reducing the risk of failure.
• Quality Assurance: Compliance with ASTM standards ensures stringent quality and performance requirements.
• Seamless Construction: Enhances the integrity of the tubes, reducing the likelihood of leaks and failures.

Standards and Specifications

• Compliance: Specifies the requirements for seamless carbon steel boiler tubes, ensuring consistency and quality.
• Grades: Focuses on carbon steel grades suitable for high-pressure and high-temperature applications.

ASTM A192/A192M is a significant standard that plays a crucial role in the field of materials.

This standard specifically pertains to seamless carbon steel boiler tubes for high-pressure service. It sets strict guidelines for the manufacturing process, material composition, and performance characteristics of these tubes.

Tubes adhering to ASTM A192/A192M are designed to withstand extreme temperatures and pressures, making them indispensable in boiler applications where safety and reliability are of paramount importance.

The precise specifications within the standard ensure consistent quality, allowing for efficient heat transfer and long-term durability. This helps to minimize the risk of failures and maintenance issues in critical systems.

Manufacturers and end-users rely on ASTM A192/A192M to guarantee the suitability and performance of the boiler tubes, contributing to the overall efficiency and safety of industrial operations.

ASTM A192/A192M guide covers standard specifications for minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service. The steel shall conform to the required chemical composition for carbon, manganese, phosphorus, sulfur, and silicon. The tubes shall have a hardness number not exceeding a specific value. The following mechanical tests shall be conducted, namely: flattening test; flaring test; hardness test; and hydrostatic test.

What is ASTM A192?

ASTM A192 is a standard for seamless carbon steel boiler and superheater tubes with minimum wall thickness for high-pressure applications. The standard is issued under the fixed designation A 192/A 192M. It is under the jurisdiction of ASTM Committee A01 on Steel.

ASTM A192 is generally used for high-pressure boilers with a working pressure that does not exceed 9.8Mpa. The tubes are available in hot rolled and cold drawn delivery states.

ASTM A192 Seamless Steel Tube

ASTM A192 Seamless Steel Tube is applied as minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service.

Scope

1.1 This specification2 covers minimum-wall-thickness, seamless carbon steel boiler and superheater tubes for high-pressure service.

1.2 The tubing sizes and thicknesses usually furnished to this specification are 1/2 in. to 7 in. [12.7 to 177.8 mm] outside diameter and 0.085 to 1.000 in. [2.2 to 25.4 mm], inclusive, in minimum wall thickness. Tubing having other dimensions may be furnished, provided such tubes comply with all other requirements of this specification.

1.3 Mechanical property requirements do not apply to tubing smaller than 1/8 in. [3.2 mm] inside diameter or 0.015 in. [0.4 mm] thickness.

1.4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.

1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.

ASTM A192/ ASME SA192 Finned Tube For Heat Exchanger

SA 192 Boiler tubes

Packing A192 boiler tubes

What is the chemical composition of ASTM A192?

ASTM A192/A192M Mechanical Properties

What is the yield strength of ASTM A192?

The tensile strength and yield strength of the ASTM A192/ ASME SA-192 tube are 325 MPa and 180 MPa at room temperature, respectively.

*T.S.: tensile strength; *Y.S.: yield strength; *El.: elongation.
*The Brinell Hardness number applies to ASTM A192 tubes 0.200″ [5.1 mm] and over in wall thickness.
*The Rockwell Hardness number applies to ASTM A192 tubes less than 0.200″ [5.1 mm] in wall thickness.
*Mechanical properties don’t apply to tubing smaller than 1/8″ [3.2 mm] inside diameter or 0.015″ [0.4 mm] thickness.

ASTM A192/A192M Mechanical Tests Required

Flattening test, flaring test, hardness test, hydrostatic test, and tension test.

Carbon Steel ASTM A192 / ASME SA192 Tubes Equivalent Grades

ASTM A 192 boiler tube equivalent EN 10216-2, DIN 17175, BS 3059 Part II, NF A 49-213, NBR 5594 ASTM (American Society for Testing Materials standard) A192 and ASME (American Society of Mechanical Engineers standards) SA192. Equivalent Materials 1010, St35.8, 360. FASTWELL has standard specifications for minimum-wall-thickness, seamless carbon steel boiler and super heater tubes for high-pressure service.

ASTM A192/A192M are inspected by third party

ASTM A192/A192M Pressure Rating

Maximum working pressure of ASTM A192 Tube at temperature 400°F, The dimensions - outside pipe diameters and wall thicknesses are according ANSI B36.10.

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