JIS G3455 STS 370 seamless carbon steel pipes

JIS G3455 STS 370 seamless carbon steel pipes

JIS G3455 STS 370 seamless carbon steel pipes are used for high pressure service at an approximate maximum temperature of 350℃.

JIS G3455 STS 370 is a grade of carbon steel pipes specified under the Japanese Industrial Standard (JIS) G3455. The standard covers carbon steel pipes for high-pressure service at an approximate maximum temperature of 350°C.

STS 370 is a low to medium strength grade compared to STS 410, STS 480, and STS 510. It has a minimum tensile strength of 370 MPa and a minimum yield strength of 215 MPa. These carbon steel pipes can be produced using either a seamless or welded process, depending on the specific requirements of the application.

These carbon steel pipes are commonly used in industrial applications where high-pressure and high-temperature conditions are present, such as steam boilers, pipelines, and high-pressure equipment. They provide good mechanical properties to withstand such conditions, making them suitable for use in harsh environments.

In summary, JIS G3455 STS 370 is a low to medium strength grade of carbon steel pipes used for high-pressure service at high temperatures. The minimum tensile strength is 370 MPa and the minimum yield strength is 215 MPa. These carbon steel pipes are suitable for a variety of industrial applications where harsh conditions exist.

Heat treatment of JIS G3455 STS 370

Letter symbol of grade Hot-finished seamless steel pipe Cold-finished seamless steel pipe
STS 370 As manufactured. However, low temperature annealing of normalizing may be applied, as necessary. Low temperature annealed of normalized

Chemical Composition of JIS G3455 STS 370

Grade Chemical Composition %
Si Mn P S
STS 370 0.25 max. 0.10~0.35  0.30~1.10 0.035 max.  0.035 max.

Mechanical Properties of JIS G3455 STS 370

Letter symbol of grade Mechanical Properties
Tensile strength Yield strength Elongation %
kgf/m㎡ {N/ m㎡} kgf/m㎡ {N/ m㎡} No.11 and No.12 test pieces No. 5 test pieces No. 4 test piece
Longitudinal Transverse Longitudinal Transverse
STS370  38 {373}min  22{216} min 30 min  25 min 23 min 28 min

Appearance

(1)The pipe are practically straight, and its both ends shall be at a right angle to its axis.
(2) The inside and outside surfaces of the pipe shall be well-finished and free form defects that are detrimental to practical use.

Testings

(1)Chemical analysis
(2)Tensile Test
(3)Flattening Test
(4) Bending Test
(5) Hydrostatic Test or Nondestructive Examination

JIS G3455 Carbon Steel Pipes Dimensions Tolerance

Division Tolerances on outside diameter Tolerances on wall thickness Tolerances on wall thickness
deviation
Hot-finished seamless steel pipe 50mm Under 【0.5mm ≤4mm Under
+0.6mm
-0.5mm
≤4mm or over
+15%
-12.5%
Within 20%
of wall thickness
50mm or over 200mm to and excl.
【1.6mm
200mm of over 【0.8%
For the pipe 350mm of over, the tolerances on outside diameter may be determined by the
measurement of the length of circumference. shall be 【0.5%.
Cold-finished seamless steel pipe 40mm Under【0.3mm ≤2mm Under
【0.2mm
-
40mm of over 【0.8% ≤2mm or over
【10%
For the pipe 350mm or over, the tolerances on outside diameter may be determined by the
measurement of the length of circumference, In this case, the tolerances shall be 【0.5%.
Standard Standard

Japanese Industrial Standards for steel

Japanese Industrial Standards (JIS) developed by the organization apply to a wide variety of industrial services and technologies such as automobiles, metallurgy, ships and medical equipment

The method for making cold-drawn seamless pipes involves taking a round “billet” or bar of steel and boring it in the center, turning it, cutting it, heating it to make it more pliable, then “drawing” it (extruding or pulling it) to make it a longer and thinner tube.

Japanese Industrial Standards specifies the standards used for industrial activities in Japan. The standardization process is coordinated by Japanese Industrial Standards Committee and published through Japanese Standards Association.

The Industrial Standardization Law was revised in 2004 and the JIS mark product certification system was changed. Standards are named like “JIS X 0208:1997″, where X denotes area division, followed by four digits (or five digits for some of the standards corresponding ISO standards) and the revision release year.

MTC IN EN 10204.3

EN 10204:2004 is for metallic products-and this norm tell us things about Types of inspection documents. There are no material standards.

Mostly material is defined with its chemical composition and mechanical properties in a public standars like ISO, EN, JIS, ASTM etc.

What is JIS?

Japanese Industrial Standards (JIS) specifies the standards used for industrial activities in Japan. The standardization process is coordinated by Japanese Industrial Standards Committee and published through Japanese Standards Association.

Tolerance of JIS seamless pipe

Table 1: Tolerance on Outside Diameter in JIS G3441, G3444, G3445

Standard Tolerance on outside diameter (mm)
JIS G3441
JIS G3444
JIS G3445
=50 ±0.5
>50 ±1%
JIS G3441
JIS G3444
JIS G3445
<50 ±0.25
>50 ±0.5%
JIS G3441
JIS G3445
<25 ±0.12
>25-40 ±0.15
>40-50 ±0.18
>5:.60 ±0.20
>60-70 ±0.23
>70-80 ±0.25
>80-90 ±0.30
>90-100 ±0.40
>100 ±0.5%
JIS G3441 <13 ±0.25
>13-25 ±0.40
>25-40 ±0.60
>40-65 ±0.80
>65-90 ±1.00
>90-140 ±1.20
>140 By agreement

Table 2: Tolerance on Wall Thickness in JIS G3441, G3444, G3445

Standard Tolerance on wall thickness (mm)
JIS G3441
JIS G3444
JIS G3445
<=4 -0.5,+0.6
>4 -12.5%, +15%
JIS G3441
JIS G3444
JIS G3445
<=3 ±0 .3
>3 ±10%
JIS G3441
JIS G3445
<=2 ±0.15
>2 ±8%

Table 3: Tolerance on Outside Diameter and Wall Thickness in JIS G3454

Process Tolerance on outside diameter Tolerance on wall thickness
<40A ±0.5mm <=4mm +0.6mm
-0.5%
>50A, <125A ±1%
Hot Rolled
Seamless Pipes
150A ±1.6mm >4mm +15%
-12.5%
>200A ±0.8%
More than 350mm,the
Tolerance is ±0.5%
Cold Drawn
Seamless Pipes
and Electric
Resistant
Welded Pipes
<25A ±0.3mm <=3mm ±0.3mm
>32A ±0.8% >3mm ±10%
But more than 350mm, the
Tolerance is ±0.5%

Table 4: Tolerance on Outside Diameter and Wall Thickness in JIS G3455, G3456, G3458, G3460

Process Tolerance on outside diameter Tolerance on wall thickness
Hot Rolled
Seamless Pipes
<=50mm ±0.5mm <=4mm ±0.5mm
>50-160mm ±1%
>160-200mm ±1.6mm >4mm ±12.5%
>200mm ±0.8%
More that 350mm, the
Tolerance is ±0.5%
Cold Drawn
Seamless Pipes
and Electric Resistant
Welded Pipes
<=40mm ±0.3mm <=2mm ±0.2mm
>40mm ±0.8% >2mm ±10%
More than 350 mm the
Tolerance is ±0.5%

Table 5: Tolerance on Outside Diameter in JIS G3461, G3462, G3464

O.D. Tolerance on outside diameter
Hot rolled seamless pipes Seamless pipes through quench and normalized Cold drawn seamless pipes throng, the hot treatment except quench and normalized Electric welded pipes except cold drawn Cold drawn electric welded pipes
mm
<=25 +0.4
-0.8
±0.25 ±0.10 ±0.15 ±0.10
>25.40 ±0.25 ±0.15 ±0.20 ±0.15
>40-50 ±0.25 ±0.20 ±0.25 ±0.20
>50.60 ±0.25 ±0.25 ±0.30 ±0.25
>60-80 ±0.30 ±0.30 ±0.40 ±0.30
>80.100 ±0.40 ±0.40 -0.60,+0.40 ±0.40
>100-120 +0.4
-1.2
-0.60,+0.40 -0.60,+0.40 -0.80,+0.40 -0.60,+0.40
>120-160 -0.80,+0.40 -0.80,+0.40 -1.00,+0.40 -0.80,+0.40
>160-200 -1.8,+0.4 -1.20,+0.40 -1.20,+0.40 -1.20,+0.40 -1.20,+0.40
>200 -2.4,+0.4 -1.60,+0.40 -1.60,+0.40 -1.60,+0.40 -1.60,+0.40

Table 6: Tolerance on Wall Thickness in JIS G3461, G3462, G3464

Wall
thickness
(mm)
Hot rolled seamless pipe Cold drawn seamless pipe Electric welded pipe
O.D(mm) O.D(mm) O.D(mm)
<=100 >100 <=40 >40 <=40 >40
(%)
<=2 -0,+0.4mm +22
-0
-0,+0.3mm +18
0
>2-2.4 -0,+40 +20
-,0
+18
-0
>2.4-3.8 -0,+35 -0,+35
>3.8-4.6 -0,+23 -0,+33
>4.6 -0,+28 -0,+28

Table 7: Tolerance on the Length in JIS G3461, G3462, G3464

Item Tolerance an length
OD<50mm <7m -0, +7mm
>=7m Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD>=50mm <7m -0, +10mm
>=7m Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm
OD: Outside Diameter

Table 8: Tolerance on Outside Diameter in JIS G3465

Process Tolerance on outside diameter (mm)
Hot Rolled <=50 ±0.5
>50 ±1%
Cold Drawn <=40 ±0.2
>40 ±0.5%

JIS Number and Corrensponding Foreign Standards

JIS ASTM BS DIN NF ISO Index Number
Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe Standard Number Grade Tupe
G3456 STPT370
(STPT38)

C A106 GrA C 3602 HFS360 C 17175 St35.8 C A49-211 TU37b C 2604/2 TS5 C C004
" CFS360 C 17177 St37.8 C A49-213 TU37c C 2604/3 TW9H C
" ERW360 C A49-243 TU37c C
" CEW360 C
STPT410
(STPT42) 
C A106 GrB C 3602 HFS410 C 17175 St45.8 C A49-211 TU42b C 2604/2 TS9H C
" CFS410 C 17177 St42.8 C A49-213 TU42c C
" ERW410 C A49-243 TU42c C
" CEEW410 C
STPT480
(STPT42)
C A106 GrC C 3602 HFS460 C A49-211 TU48b C 2604/2 TS14 C
" CFS460 C A49-213 TU48c C
" ERW460 C
" CEEW460 C

In the Meiji era, private enterprises were responsible for making standards. However, the Japanese government did have standards and specification documents for procurement purposes for certain articles, such as munitions. These were summarized to form an official standard old JES in 1921. During World War II, simplified standards were established to increase matériel output. The Industrial Standardization Law was enacted in 1949, which forms the legal foundations for the present Japanese Industrial Standards.

Measurement size & Testing

Packing

Delivery


Other Range of JIS standards for steel pipes

JIS seamless pipe according to alloy, stainless steel or carbon. It tests steel’s properties, hardness, resistance to corrosion, pitting, heat treating processes and others. The results are listed in a main JIS steel grade for steel pipe as below.

JIS G3439

Seamless Steel Oil Well, Casing, Tubing and Drill Pipe
Steel grade: STO-G, STO-H, STO-J, STO-N, STO-C, STO-D, STO-E
Application: Seamless Steel Oil Well, Casing, Tubing and Drill Pipe

JIS G3441

Steel grade:SCr 420TK, SCM415TK, SCM418TK, SCM420TK, SCM430TK, SCM435TK, SCM440TK
Application:Alloy Steel Tubes for General Structural Purpose

JIS G3444

Steel grade: STK 30, STK 41, STK 50, STK 51, STK 55
Application: Carbon Steel Tubes for General Structural Purpose
Dimension Range: 21.7-1016.0 mm

Application: Carbon Steel Tubes for Machine Structural Purposes

JIS G3455

Steel grade: STS 38, STS 42, STS 49
Application: Carbon Steel Pipes for High Pressure Service
Dimension Range: 10.5-660.4 mm

JIS G3456

Steel grade: STPT 38, STPT 42, STPT 49
Application: Carbon Steel Pipes for High Temperature Service
Dimension Range:10.5-660.4 mm

JIS G3460

Steel grade:STPL 39, STPL 46, STPL 70
Application: Steel Pipes for Low Temperature Service
Dimension Range:10.5-660.4 mm

JIS G3464

Steel grade: STBL 39, STBL46, STBL 70
Application: Steel Heat Exchanger Tubes for Low Temperature Service
Dimension Range: 15.9-139.8 mm

JIS G3465

Steel grade: STM-055, STM-C65, STM-R60, STM-1170, STM-1180, STM-R85
Application: Seamless Steel Tubes for Drilling
Dimension Range: Casing: 43-142mm / Hollow Pipes: 34-180mm / Drilling:33.5-50mm

JIS G3467

Steel grade: STF 42, STFAl2, STFA22, STFA23, 5TFA24, STFA23, STFA26
Application:Steel Tubes for Fired Heater
Dimension Range:60.5-267.4mm

JIS G 3101 SS400

JIS G 3101 SS400 is one of the most commonly used hot rolled general structural steel.
SS400 is a Japanese brand of ordinary steel products

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.