JIS G3456 STPT 480 seamless carbon steel pipes are a grade of carbon steel pipes used for high-temperature service.
JIS G3456 STPT 480 is a grade of seamless carbon steel pipes specified under the Japanese Industrial Standard (JIS) G3456. These pipes are designed for use in high-temperature service at an approximate maximum temperature of 350°C.
STPT 480 is a higher strength grade compared to STPT 370 and STPT 410, with a minimum tensile strength of 480 MPa and a minimum yield strength of 315 MPa. These pipes can be produced using either a seamless or welded process, depending on the specific requirements of the application.
JIS G3456 STPT 480 seamless carbon steel pipes are commonly used in high-temperature applications such as steam pipelines, boilers, and pressure vessels. They provide excellent mechanical properties to withstand such conditions, making them suitable for heavy-duty industrial applications.
In summary, JIS G3456 STPT 480 seamless carbon steel pipes are a grade of carbon steel pipes used for high-temperature service. The minimum tensile strength is 480 MPa and the minimum yield strength is 315 MPa. These pipes are commonly used in steam pipelines, boilers, and pressure vessels.
Grade | Hot finished seamless steel pipe | Cold finished seamless steel pipe |
---|---|---|
STPT480 | As manufactured. However, low temperature annealing or normalizing may be applied, as necessary. | Low temperature annealed or normalized. |
Grade | Chemical Composition % | ||||
---|---|---|---|---|---|
C | Si | Mn | p | S | |
STPT 480 | 0.33 max. | 0.10~0.35 | 0.30~1.00 | 0.035 max. | 0.035 max. |
Letter symbol of grade | Mechanical Properties | |||||
---|---|---|---|---|---|---|
Tensile strength | Yield strength | Elongation % | ||||
kgf/m㎡ {N/ m㎡} | kgf/m㎡ {N/ m㎡} | No.11 and No.12 test pieces | No. 5 test pieces | No. 4 test piece | ||
Longitudinal | Transverse | Longitudinal | Transverse | |||
STPT 480 | 49{481} min. | 28{275} min. | 25 min. | 20 min. | 17 min. | 22 min. |
(1)The pipe are practically straight, and its both ends shall be at a right angle to its axis.
(2) The inside and outside surfaces of the pipe shall be well-finished and free form defects that are detrimental to practical use.
(1)Chemical analysis
(2)Tensile Test
(3)Flattening Test
(4) Bending Test
(5) Hydrostatic Test or Nondestructive Examination
Division | Tolerances on outside diameter | Tolerances on wall thickness | Tolerance on deviation in wall thickness |
---|---|---|---|
Hot finished seamless steel pipe | Up to 50 mm 【0.5mm | ≤Up to 4 mm 【0.5mm |
Up to and incl. 20 % of wall thickness |
50mm and over, up to 160mm 【1% |
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160mm and over, up to 200mm 【1.6mm |
≤4mm and over 【12.5% |
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200mm and over 【0.8% | |||
However, for pipes 350mm and over in diameter, the length of circumference may substitute as a basis for tolerances, In this case, the tolerances shall be 【0.5%. |
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Cold finished seamless steel pipe |
Up to 40mm 【0.3mm | ≤Up to 2 mm 【0.2mm |
- |
40mm and over 【0.8% | ≤2mm and over 【10% |
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However, for pipes 350mm and over in diameter, the length of circumference may substitute as a basis for tolerances. In this case, the tolerances shall be 【0.5% |
Japanese Industrial Standards (JIS) developed by the organization apply to a wide variety of industrial services and technologies such as automobiles, metallurgy, ships and medical equipment
The method for making cold-drawn seamless pipes involves taking a round “billet” or bar of steel and boring it in the center, turning it, cutting it, heating it to make it more pliable, then “drawing” it (extruding or pulling it) to make it a longer and thinner tube.
Japanese Industrial Standards specifies the standards used for industrial activities in Japan. The standardization process is coordinated by Japanese Industrial Standards Committee and published through Japanese Standards Association.
The Industrial Standardization Law was revised in 2004 and the JIS mark product certification system was changed. Standards are named like “JIS X 0208:1997″, where X denotes area division, followed by four digits (or five digits for some of the standards corresponding ISO standards) and the revision release year.
EN 10204:2004 is for metallic products-and this norm tell us things about Types of inspection documents. There are no material standards.
Mostly material is defined with its chemical composition and mechanical properties in a public standars like ISO, EN, JIS, ASTM etc.
Japanese Industrial Standards (JIS) specifies the standards used for industrial activities in Japan. The standardization process is coordinated by Japanese Industrial Standards Committee and published through Japanese Standards Association.
Table 1: Tolerance on Outside Diameter in JIS G3441, G3444, G3445
Standard | Tolerance on outside diameter (mm) | |
---|---|---|
JIS G3441 JIS G3444 JIS G3445 |
=50 | ±0.5 |
>50 | ±1% | |
JIS G3441 JIS G3444 JIS G3445 |
<50 | ±0.25 |
>50 | ±0.5% | |
JIS G3441 JIS G3445 |
<25 | ±0.12 |
>25-40 | ±0.15 | |
>40-50 | ±0.18 | |
>5:.60 | ±0.20 | |
>60-70 | ±0.23 | |
>70-80 | ±0.25 | |
>80-90 | ±0.30 | |
>90-100 | ±0.40 | |
>100 | ±0.5% | |
JIS G3441 | <13 | ±0.25 |
>13-25 | ±0.40 | |
>25-40 | ±0.60 | |
>40-65 | ±0.80 | |
>65-90 | ±1.00 | |
>90-140 | ±1.20 | |
>140 | By agreement |
Standard | Tolerance on wall thickness (mm) | |
---|---|---|
JIS G3441 JIS G3444 JIS G3445 |
<=4 | -0.5,+0.6 |
>4 | -12.5%, +15% | |
JIS G3441 JIS G3444 JIS G3445 |
<=3 | ±0 .3 |
>3 | ±10% | |
JIS G3441 JIS G3445 |
<=2 | ±0.15 |
>2 | ±8% |
Process | Tolerance on outside diameter | Tolerance on wall thickness | ||
---|---|---|---|---|
<40A | ±0.5mm | <=4mm | +0.6mm -0.5% |
|
>50A, <125A | ±1% | |||
Hot Rolled Seamless Pipes |
150A | ±1.6mm | >4mm | +15% -12.5% |
>200A | ±0.8% | |||
More than 350mm,the Tolerance is ±0.5% |
||||
Cold Drawn Seamless Pipes and Electric Resistant Welded Pipes |
<25A | ±0.3mm | <=3mm | ±0.3mm |
>32A | ±0.8% | >3mm | ±10% | |
But more than 350mm, the Tolerance is ±0.5% |
Process | Tolerance on outside diameter | Tolerance on wall thickness | ||
---|---|---|---|---|
Hot Rolled Seamless Pipes |
<=50mm | ±0.5mm | <=4mm | ±0.5mm |
>50-160mm | ±1% | |||
>160-200mm | ±1.6mm | >4mm | ±12.5% | |
>200mm | ±0.8% | |||
More that 350mm, the Tolerance is ±0.5% |
||||
Cold Drawn Seamless Pipes and Electric Resistant Welded Pipes |
<=40mm | ±0.3mm | <=2mm | ±0.2mm |
>40mm | ±0.8% | >2mm | ±10% | |
More than 350 mm the Tolerance is ±0.5% |
O.D. | Tolerance on outside diameter | ||||
---|---|---|---|---|---|
Hot rolled seamless pipes | Seamless pipes through quench and normalized | Cold drawn seamless pipes throng, the hot treatment except quench and normalized | Electric welded pipes except cold drawn | Cold drawn electric welded pipes | |
mm | |||||
<=25 | +0.4 -0.8 |
±0.25 | ±0.10 | ±0.15 | ±0.10 |
>25.40 | ±0.25 | ±0.15 | ±0.20 | ±0.15 | |
>40-50 | ±0.25 | ±0.20 | ±0.25 | ±0.20 | |
>50.60 | ±0.25 | ±0.25 | ±0.30 | ±0.25 | |
>60-80 | ±0.30 | ±0.30 | ±0.40 | ±0.30 | |
>80.100 | ±0.40 | ±0.40 | -0.60,+0.40 | ±0.40 | |
>100-120 | +0.4 -1.2 |
-0.60,+0.40 | -0.60,+0.40 | -0.80,+0.40 | -0.60,+0.40 |
>120-160 | -0.80,+0.40 | -0.80,+0.40 | -1.00,+0.40 | -0.80,+0.40 | |
>160-200 | -1.8,+0.4 | -1.20,+0.40 | -1.20,+0.40 | -1.20,+0.40 | -1.20,+0.40 |
>200 | -2.4,+0.4 | -1.60,+0.40 | -1.60,+0.40 | -1.60,+0.40 | -1.60,+0.40 |
Wall thickness (mm) |
Hot rolled seamless pipe | Cold drawn seamless pipe | Electric welded pipe | |||
---|---|---|---|---|---|---|
O.D(mm) | O.D(mm) | O.D(mm) | ||||
<=100 | >100 | <=40 | >40 | <=40 | >40 | |
(%) | ||||||
<=2 | – | – | -0,+0.4mm | +22 -0 |
-0,+0.3mm | +18 0 |
>2-2.4 | -0,+40 | – | +20 -,0 |
+18 -0 |
||
>2.4-3.8 | -0,+35 | -0,+35 | ||||
>3.8-4.6 | -0,+23 | -0,+33 | ||||
>4.6 | -0,+28 | -0,+28 |
Item | Tolerance an length | |
---|---|---|
OD<50mm | <7m | -0, +7mm |
>=7m | Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm | |
OD>=50mm | <7m | -0, +10mm |
>=7m | Every 3m increase in length, the plus tolerance be increased by 3mm with a maximum of 15mm | |
OD: Outside Diameter |
Process | Tolerance on outside diameter (mm) | |
---|---|---|
Hot Rolled | <=50 | ±0.5 |
>50 | ±1% | |
Cold Drawn | <=40 | ±0.2 |
>40 | ±0.5% |
JIS | ASTM | BS | DIN | NF | ISO | Index Number | ||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | Standard Number | Grade | Tupe | |
G3456 | STPT370 (STPT38) |
C | A106 | GrA | C | 3602 | HFS360 | C | 17175 | St35.8 | C | A49-211 | TU37b | C | 2604/2 | TS5 | C | C004 |
" | CFS360 | C | 17177 | St37.8 | C | A49-213 | TU37c | C | 2604/3 | TW9H | C | |||||||
" | ERW360 | C | A49-243 | TU37c | C | |||||||||||||
" | CEW360 | C | ||||||||||||||||
STPT410 (STPT42) |
C | A106 | GrB | C | 3602 | HFS410 | C | 17175 | St45.8 | C | A49-211 | TU42b | C | 2604/2 | TS9H | C | ||
" | CFS410 | C | 17177 | St42.8 | C | A49-213 | TU42c | C | ||||||||||
" | ERW410 | C | A49-243 | TU42c | C | |||||||||||||
" | CEEW410 | C | ||||||||||||||||
STPT480 (STPT42) |
C | A106 | GrC | C | 3602 | HFS460 | C | A49-211 | TU48b | C | 2604/2 | TS14 | C | |||||
" | CFS460 | C | A49-213 | TU48c | C | |||||||||||||
" | ERW460 | C | ||||||||||||||||
" | CEEW460 | C |
In the Meiji era, private enterprises were responsible for making standards. However, the Japanese government did have standards and specification documents for procurement purposes for certain articles, such as munitions. These were summarized to form an official standard old JES in 1921. During World War II, simplified standards were established to increase matériel output. The Industrial Standardization Law was enacted in 1949, which forms the legal foundations for the present Japanese Industrial Standards.
JIS seamless pipe according to alloy, stainless steel or carbon. It tests steel’s properties, hardness, resistance to corrosion, pitting, heat treating processes and others. The results are listed in a main JIS steel grade for steel pipe as below.
Seamless Steel Oil Well, Casing, Tubing and Drill Pipe
Steel grade: STO-G, STO-H, STO-J, STO-N, STO-C, STO-D, STO-E
Application: Seamless Steel Oil Well, Casing, Tubing and Drill Pipe
Steel grade:SCr 420TK, SCM415TK, SCM418TK, SCM420TK, SCM430TK, SCM435TK, SCM440TK
Application:Alloy Steel Tubes for General Structural Purpose
Steel grade: STK 30, STK 41, STK 50, STK 51, STK 55
Application: Carbon Steel Tubes for General Structural Purpose
Dimension Range: 21.7-1016.0 mm
Application: Carbon Steel Tubes for Machine Structural Purposes
Steel grade: STS 38, STS 42, STS 49
Application: Carbon Steel Pipes for High Pressure Service
Dimension Range: 10.5-660.4 mm
Steel grade: STPT 38, STPT 42, STPT 49
Application: Carbon Steel Pipes for High Temperature Service
Dimension Range:10.5-660.4 mm
Steel grade:STPL 39, STPL 46, STPL 70
Application: Steel Pipes for Low Temperature Service
Dimension Range:10.5-660.4 mm
Steel grade: STBL 39, STBL46, STBL 70
Application: Steel Heat Exchanger Tubes for Low Temperature Service
Dimension Range: 15.9-139.8 mm
Steel grade: STM-055, STM-C65, STM-R60, STM-1170, STM-1180, STM-R85
Application: Seamless Steel Tubes for Drilling
Dimension Range: Casing: 43-142mm / Hollow Pipes: 34-180mm / Drilling:33.5-50mm
Steel grade: STF 42, STFAl2, STFA22, STFA23, 5TFA24, STFA23, STFA26
Application:Steel Tubes for Fired Heater
Dimension Range:60.5-267.4mm
JIS G 3101 SS400 is one of the most commonly used hot rolled general structural steel.
SS400 is a Japanese brand of ordinary steel products