ASTM A234 WP22 tee

ASTM A234 WP22 is a specification for wrought carbon steel and alloy steel fittings designed for moderate and high-temperature service. The WP22 tee is a fitting that allows for a branch connection to be made in a piping system, facilitating the flow of fluids in multiple directions. It is widely used in various industrial applications due to its strength and durability.

Specifications

• Standard: ASTM A234
• Grade: WP22
• Type: Tee (equal or reducing)
• Temperature Range: Moderate to high temperature
• Manufacturing Process: Wrought
• Dimensions: Customizable based on application

Applications

The ASTM A234 WP22 tee is commonly used in a variety of applications, including:

• Power generation facilities
• Oil and gas pipelines
• Chemical processing plants
• Water treatment systems
• Heating and cooling systems

Chemical Composition of ASTM A234 WP22

ASTM A234 WP22 is a specification standard for seamless and welded carbon steel and alloy steel pipe fittings. WP22 is the grade of the material used to make the fittings. A tee is a type of pipe fitting that has three openings and is used to combine or split fluid flow in pipelines.

An ASTM A234 WP22 tee, therefore, is a tee-shaped pipe fitting made from carbon steel or alloy steel that conforms to the ASTM A234 WP22 standard. This tee is suitable for use in high temperature and high-pressure piping systems such as those found in the oil and gas industry, chemical processing plants, and power generation facilities.

The ASTM A234 WP22 tee is available in various sizes, shapes, and configurations depending on the specific application requirements. It can be classified into equal tees or reducing tees based on the size of the branch connection.

Equal tees have branches that are the same size as the run pipe, whereas reducing tees have branches that are smaller than the run pipe. The branch connection of a reducing tee can also be offset or straight.

Key features and benefits of an ASTM A234 WP22 tee include:

• High strength: ASTM A234 WP22 tees are made from high-quality materials that offer excellent strength, durability, and impact resistance.
• Corrosion resistance: These tees are designed to resist corrosion and oxidation caused by high temperatures and harsh chemical environments.
• Easy installation: The tees are relatively easy to install and require minimal maintenance once installed.
• Long service life: ASTM A234 WP22 tees offer extended service life, which helps reduce downtime and maintenance costs.

ASTM A234 WP22 tee is a pipe fitting made from carbon steel or alloy steel that conforms to the ASTM A234 WP22 specification. It is designed for use in high-temperature and high-pressure piping systems and offers excellent strength, corrosion resistance, and durability.

Features

• There are three female openings in a T shaped pipe tee.
• There are straight pipe tees which have the same size openings.
• Reducing pipe tees have one opening of different size and two openings of the same size.
• There are sanitary pipe tees which are used in waste lines. These kind of pipe tees have a curved branch which is designed for a clean out plug. They are used to prevent obstruction of waste.
• A cross pipe tee has four equal sized female openings.
• A wing pipe tee has lugs to fasten the fitting to a wall or stud.
• A compression pipe tee uses compression fittings on two or more ends.
• A test pipe tee has a threaded opening. This opening is used in conjunction with a threaded plug for a clean-out opening on a drain pipe.

How Does a Tee Fitting Work?

A tee fitting is a static component of a piping system, designed to connect two or three different pipelines at a single point. These pipelines, which need to be joined via the tee fitting, may have the same diameter, schedule/pressure class, or may vary according to specific requirements. The primary function of a tee fitting is to redirect fluid flow in different directions.

Types of Tee Fittings

There are several types of tee fittings:

• Straight Tees
• Reducing Tees
• Barred Tees
• Wye Tee (Lateral)
• Cross Tee

Further classifications of tee fittings are based on end connection types, which include:

• Socket weld end
• Threaded end
• Flanged end
• Butt weld end
• Plain end
• Beveled end

Why Are Equal Tees Used?

Equal tees are used when all openings of the tee fitting are equal in diameter. The branch connection may be angled, such as 90° or 45°, or any other angle as needed. Equal tees are selected when all branch pipes have the same diameter, ensuring consistent design and dimensions for easy fabrication.

Why Are Unequal Tees Used?

Unequal tees are utilized when the branch pipes have different diameters. The branch connection can be set at angles like 90°, 45°, or any other angle. This type of tee fitting is also used when one or both outlets of the tee are smaller than the main pipeline diameter. However, the design and dimensions used to fabricate unequal tees remain similar to those of equal tees.

What is the Branch of a Tee?

The branch of a tee refers to the connection that diverts flow from the main pipeline at a specific angle, such as 90° or 45°. This branch can either match the main pipeline’s diameter (equal branch) or have a smaller diameter (reducing branch) based on the system requirements.

Sanitary tees are used in T-shaped sanitary pipe fittings, which connect a branch line to a vertical drain line or vent line. Sanitary tees can be manufactured with an existing pipeline diameter or with different diameters to connect to other pipes or valves with different fitting sizes. Sanitary tees are available in a wide range of capacities, classes, shapes and sizes, but can be broadly classified into two main types, which are the most frequently used in industrial and plumbing applications.

Standard

Pipe fitting dimensions are in either metric or Standard English.

Because pipe fitting covers Pipe Fitting Dimensions several aspects, only the most common pipe fitting sizes can be given here. The most applied version is the 90° long radius and the 45° elbow, while the 90° short radius elbow is applied if there is too little space. The function of a 180° elbow is to change direction of flow through 180°. Both, the LR and the SR types have a center to center dimension double the matching 90° elbows. These fittings will generally be used in furnesses or other heating or cooling units.

Some of the standards that apply to buttwelded fittings are listed below. Many organizations such as ASME, ASTM, ISO, MSS, etc. have very well developed standards and specifications for buttwelded fittings. It is always up to the designer to ensure that they are following the applicable standard and company specification, if available, during the design process.

Some widely used pipe fitting standards are as follows:

ASME: American Society for Mechanical Engineers
This is one of the reputed organizations in the world developing codes and standards.
The schedule number for pipe fitting starts from ASME/ANSI B16. The various classifications of ASME/ANSI B16 standards for different pipe fittings are as follows:

• ASME/ANSI B16.1 – 1998 – Cast Iron Pipe Flanges and Flanged Fittings
• ASME/ANSI B16.3 – 1998 – Malleable Iron Threaded Fittings
• ASME/ANSI B16.4 – 1998 – Cast Iron Threaded Fittings
• ASME/ANSI B16.5 – 1996 – Pipe Flanges and Flanged Fittings
• ASME/ANSI B16.11 – 2001 – Forged Steel Fittings, Socket-Welding and Threaded
• ASME/ANSI B16.14 – 1991 – Ferrous Pipe Plugs, Bushings and Locknuts with Pipe Threads
• ASME/ANSI B16.15 – 1985 (R1994) – Cast Bronze Threaded Fittings
• ASME/ANSI B16.25 – 1997 – Buttwelding Ends
• ASME/ANSI B16.36 – 1996 – Orifice Flanges etc.

ASTM International: American Society for Testing and Materials
This is one of the largest voluntary standards development organizations in the world. It was originally known as the American Society for Testing and Materials (ASTM).

• ASTM A105/A105M – Specification for Carbon Steel Forgings for Piping Applications
• ASTM A234/A234M – Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Moderate and High Temperature Service
• ASTM A403/A403M – Specification for Wrought Austenitic Stainless Steel Piping Fittings
• ASTM A420/A420M – Standard Specification for Piping Fittings of Wrought Carbon Steel and Alloy Steel for Low-Temperature Service

AWWA: American Water Works Association

AWWA About – Established in 1881, the American Water Works Association is the largest nonprofit, scientific and educational association dedicated to managing and treating water, the world’s most important resource.

• AWWA C110 – Ductile-Iron and Gray-Iron Fittings, 3 Inch Through 48 Inch (75 mm Through 1200 mm), for Water and Other Liquids
• AWWA C208 – Dimensions for Fabricated Steel Water Pipe Fittings

ANSI: The American National Standards Institute

ANSI is a private, non-profit organization. Its main function is to administer and coordinate the U.S. voluntary standardization and conformity assessment system. It provides a forum for development of American national standards. ANSI assigns “schedule numbers”. These numbers classify wall thicknesses for different pressure uses.

MSS STANDARDS: Manufacturers Standardization Society
The Manufacturers Standardization Society (MSS) of the Valve and Fittings Industry is a non-profit technical association organized for development and improvement of industry, national and international codes and standards for: Valves, Valve Actuators, Valve Modification, Pipe Fittings, Pipe Hangers, Pipe Supports, Flanges and Associated Seals

• MSS SP-43 – Wrought Stainless Steel Butt-Welding Fittings Including Reference to Other Corrosion Resistant Materials
• MSS SP-75 – Specifications for High Test Wrought Buttwelding Fittings
• MSS SP-73 – Brazing Joints for Copper and Copper Alloy Pressure Fittings
• MSS SP-83 – Class 3000 Steel Pipe Unions, Socket-Welding and Threaded
• MSS SP-97 – Integrally Reinforced Forged Branch Outlet Fittings — Socket Welding, Threaded, and Buttwelding Ends
• MSS SP-106 – Cast Copper Alloy Flanges and Flanged Fittings Class 125,150, and 300
• MSS SP-119 – Factory-Made Wrought Belled End Socket Welding Fittings

Difference between “Standard” and “Codes”:

Piping codes imply the requirements of design, fabrication, use of materials, tests and inspection of various pipe and piping system. It has a limited jurisdiction defined by the code. On the other hand, piping standards imply application design and construction rules and requirements for pipe fittings like adapters, flanges, sleeves, elbows, union, tees, valves etc. Like a code, it also has a limited scope defined by the standard.

Factors affecting standards: “Standards” on pipe fittings are based on certain factors like as follows:

• Pressure-temperature ratings
• Size
• Design
• Coatings
• Materials
• Marking
• End connections
• Dimensions and tolerances
• Threading
• Pattern taper etc.

BSP: British Standard Pipe

BSP is the U.K. standard for pipe fittings. This refers to a family of standard screw thread types for interconnecting and sealing pipe ends by mating an external (male) with an internal (female) thread. This has been adopted internationally. It is also known as British Standard Pipe Taper threads (BSPT )or British Standard Pipe Parallel (Straight) threads (BSPP ). While the BSPT achieves pressure tight joints by the threads alone, the BSPP requires a sealing ring.

JIS: Japanese Industrial Standards

This is the Japanese industrial standards or the standards used for industrial activities in Japan for pipe, tube and fittings and published through Japanese Standards Associations.

NPT: National Pipe Thread

National Pipe Thread is a U.S. standard straight (NPS) threads or for tapered (NPT) threads. This is the most popular US standard for pipe fittings. NPT fittings are based on the internal diameter (ID) of the pipe fitting.

BOLTS & NUTS

We are manufacturer of Flange bolts & Nuts and supply high quality

• A193 = This specification covers alloy and stainless steel bolting material for pressure vessels, Valves, flanges, and fittings for high temperature or high pressure service, or other special purpose applications.
• A320 = Standard Specification for Alloy-Steel and Stainless Steel Bolting Materials for Low-Temperature Service.
• A194 = Standard specification for nuts in many different material types.

AN: Here, “A” stands for Army and “N” stands for Navy

The AN standard was originally designed for the U.S. Military. Whenever, a pipe fitting is AN fittings, it means that the fittings are measured on the outside diameter of the fittings, that is, in 1/16 inch increments.

For example, an AN 4 fitting means a fitting with an external diameter of approximately 4/16″ or ¼”. It is to be noted that approximation is important because AN external diameter is not a direct fit with an equivalent NPT thread.

Dash (-) size

Dash size is the standard used to refer to the inside diameter of a hose. This indicates the size by a two digit number which represents the relative ID in sixteenths of an inch. This is also used interchangeably with AN fittings. For example, a Dash “8” fitting means an AN 8 fitting.

ISO: International Organization for Standardization

ISO is the industrial pipe, tube and fittings standards and specifications from the International Organization for Standardization. ISO standards are numbered. They have format as follows:

“ISO[/IEC] [IS] nnnnn[:yyyy] Title” where

• nnnnn: standard number
• yyyy: year published, and
• Title: describes the subject

General standard

Wide variety for all areas of application

ASTM A234/A234M is a standard specification for piping fittings of wrought carbon steel and alloy steel for moderate and high-temperature service. This specification covers several grades of fittings that are used in various applications in the oil and gas, petrochemical, and power generation industries.

Chemical Composition (%) of ASTM A234/A234M

Notes:

For each reduction of 0.01% below the specified C maximum, an increase of 0.06% Mn above the specified maximum will be permitted, up to a maximum of 1.35%.

The sum of Cu, Ni, Cr, and Mo shall not exceed 1.00%.

The sum of Cr and Mo shall not exceed 0.32%.

The maximum carbon equivalent (C.E.) shall be 0.50, based on heat analysis and the formula C.E.=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15.

Mechanical properties of ASTM A234

What is the ASTM A403?

ASTM A403 Stainless Steel Pipe Fittings refers to the material of forged and rolled austenitic stainless fittings for pressure pipes. Common grades are WP304/L, WP316/L. They can be used into many fields as engineering industry, energy conversion plants etc.

ASTM A403 Standard specification covers the standard for wrought austenitic stainless steel fittings for pressure piping applications.

Chemical Composition (%) of ASTM A403

Notes:

For each reduction of 0.01% below the specified C maximum, an increase of 0.06% Mn above the specified maximum will be permitted, up to a maximum of 1.35%.

The sum of Cu, Ni, Cr, and Mo shall not exceed 1.00%.

The sum of Cr and Mo shall not exceed 0.32%.

The maximum carbon equivalent (C.E.) shall be 0.50, based on heat analysis and the formula C.E.=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15.

Mechanical properties of ASTM A403

Material Furnished to this specification shall conform to the requirements of specifications A960/A960M including any supplementary requirements that are indicates in the purchase order. Failure to company with the common requirements of Specification A960/A960M constitutes non-conformance with this specification . In case of conflict between this specification and Specification A960/A960M , this specification shall prevail.

Material Furnished to this specification shall conform to the requirements of specifications A960/A960M including any supplementary requirements that are indicates in the purchase order. Failure to company with the common requirements of Specification A960/A960M constitutes non-conformance with this specification. In case of conflict between this specification and Specification A960/A960M , this specification shall prevail.

What grade of steel is ASTM A403?

The standard includes several grades of austenitic stainless steel alloys, and uses the WP or CR prefix to mark the grade of steel, depending on the applicable ASTM or MSS size and rated pressure standards. ASTM A403 is designed for forged steel pipe fittings, Cast pipe fittings are not suitable.

Chemical Composition (%) of ASTM A420

Notes:

*For grade WPL6, the limit for Columbium may be increased up to 0.05% on heat analysis and 0.06% on product analysis.

*Fittings of WPL3 made from plate or forgings may have 0.90 % max manganese.

*Fittings of WPL8 made from plate may have 0.98 % max manganese.

Mechanical properties of ASTM A420

*All the elongation values are on the basis of standard round specimen, or small proportional specimen, min % in 4 D.

ASTM A234 is Standard Specification for steel pipe fittings includes carbon and alloy steel material for moderate and high temperature services.

ASME / ANSI B16.9 dimension

ASME B16.9 Standard covers overall dimensions, tolerances,ratings, testing, and markings for factory-made wrought buttwelding fittings in sizes NPS 1⁄2 through NPS 48 (DN 15 through DN 1200).

Tolerances of Welded Fittings

All dimensions are given in inches. Tolerances are equal plus and minus except as noted.

1. Out-of-round is the sum of absolute values of plus and minus tolerance.
2. This tolerance may not apply in localized areas of formed fittings where increased wall thickness is required to meet design requirements of ASME B16.9.
3. The inside diameter and the nominal wall thicknesses at ends are to be specified by the purchaser.
4. Unless otherwise specified by the purchaser, these tolerances apply to the nominal inside diameter, which equals the difference between the nominal outside diameter and twice the nominal wall thickness.

The ASME B16.9 pipe fittings can be used under the jurisdiction of the ASME Boiler & Pressure Vessel Code (BPVC) as well as the ASME Code for pressure piping. Referencing pressure ratings of flanges per ASME B16.5, they can be designated as Classes 150, 300, 600, 900, 1500 and 2500. The allowable pressure ratings for ASME B16.9 pipe fittings may be calculated as for straight seamless pipe of equivalent material in accordance with the rules established in the applicable sections of ASME B31 Code for pressure piping.

Design of Fittings

The design of butt welding pipe fittings made to ASME B16.9 shall be established by one of the following methods: (a) mathematical analyses contained in pressure vessel or piping codes; (b) proof testing; (c) experimental stress analysis with hydrostatic testing to validate experimental results; (d) detailed stress analysis with results evaluation.

Standard Marking

Generally, ASME B16.9 pipe fittings shall be marked to show the following details: “trademark + material grade + wall thickness + size + heat number”. For example, “M ASTM A234 WP5 SCH80 6″ 385“. When steel stamps are used, care shall be taken so that
the marking is not deep enough or sharp enough to cause cracks or to reduce the wall thickness of the fitting below the minimum allowed.

Material & Manufacture

The ASME B16.9 fittings may be made from an extensive range of mateirals covering (1) carbon and low-alloy steels in accordance with ASTM A234 and ASTM A420; (2) austenitic and duplex stainless steels in accordance with ASTM A403 and ASTM A815; (3) nickel alloys in accordance with ASTM B366; (4) aluminum alloys in accordance with ASTM B361; and (5) titanium alloys in accordance with ASTM B363.

Pipe Fittings Dimensions Tolerance as per ASME B16.9:

Sizes 1/2″ – 48″

• ASME / ANSI B16.9 Butt Weld Elbow – Long Radius
• ASME / ANSI B16.9 Butt Weld Elbow – Short Radius
• ASME / ANSI B16.9 Butt Weld Reducing Elbow
• ASME / ANSI B16.9 Butt Weld 45° Elbow
• ASME / ANSI B16.9 Butt Weld Fabricated Tee
• ASME / ANSI B16.9 Butt Weld Reducer
• ASME / ANSI B16.9 Butt Weld Concentric Reducer
• ASME / ANSI B16.9 Butt Weld Eccentric Reducer
• ASME / ANSI B16.9 Butt Weld 3D Elbow
• ASME / ANSI B16.9 Butt Weld Stub Ends
• ASME / ANSI B16.9 Butt Weld Cross
• ASME / ANSI B16.9 Butt Weld Reducing Cross
• ASME / ANSI B16.9 Butt Weld Tees
• ASME / ANSI B16.9 Butt Weld End Cap
• ASME / ANSI B16.9 Butt Weld Coupling
• ASME / ANSI B16.9 Butt Weld Pipe Nipple
• ASME / ANSI B16.9 Butt Weld 5D Elbow
• ASME / ANSI B16.9 Butt Welded Pipe Fittings

MSS SP-97

MSS SP-97 Standard Practice covers essential dimensions, finish, tolerances, testing, marking, material, and minimum strength requirements for 90 degree integrally reinforced forged branch outlet fittings of buttwelding, socket welding, and threaded types.

Chemical Composition Requirements of MSS SP 75

*1. The sum of Cu, Ni, Cr and Mo shall not exceed 1%.

*2. Carbon equivalent C.E.=C+Mn/6+(Cr+Mo+V)/5+(Ni+Cu)/15 shall not exceed 0.45%.

Process

For the manufacturing process of all pipe fittings, forming is an indispensable process. Because the forming process of different products is different, it needs a long time.

Heating

In order to meet the requirements of material deformation in the forming process, it is necessary to heat the blank when the tube is manufactured by hot forming method. The temperature usually depends on the material and heating process.

During the forming of hot pushing elbow or hot bending elbow, the medium frequency or high frequency induction heating method is usually used, and the flame heating method is also used. This kind of heating mode is continuous heating which is synchronous with the forming process of elbow or elbow. The tube blank is heated in motion and the forming process is completed.

When hot pressing elbow, hot pressing tee or forging are formed, the heating method of reverberatory furnace, flame heating, induction heating or electric furnace heating are usually adopted. This kind of heating is to first heat the tube blank to the required temperature, and then put it into the die for pressing or forging.

Welding

There are two kinds of pipe fittings with welding seam. One is the pipe fittings made of welded pipe. For the pipe fitting manufacturer, the forming process of welded pipe is basically the same as that of seamless pipe, and the forming process of pipe fitting does not include welding process; the other is that the pipe fitting manufacturer completes the welding process required for pipe fitting forming, such as the elbow formed by assembling and welding after single piece pressing The tee pipe is welded into tube blank after being rolled by steel plate drum, etc.

The commonly used welding methods of pipe fittings are manual arc welding, gas shielded welding and automatic welding.

Our factory guides the welding work according to the preparation of the welding procedure specification, and carries out the welding procedure qualification according to the corresponding specification requirements, so as to verify the correctness of the welding procedure specification and evaluate the welding ability of the welder.

Deep Drawing method of end caps

One of the most common manufacturing methods for caps, where plate is cut out in a circle and formed by deep drawing.

Deep drawing is the manufacturing process of forming sheet metal stock, called blanks, into geometrical or irregular shapes that are more than half their diameters in depth. Deep drawing involves stretching the metal blank around a plug and then moving it into a moulding cutter called a die.

A drawing press can be used for forming sheet metal into different shapes and the finished shape depends on the final position that the blanks are pushed down in. The metal used in deep drawing must be malleable as well as resistant to stress and tension damage.

Delivery

Inspection

Visual Inspection is conducted on fittings to check any surface imperfections. Both fittings body and weld are checked for any visible surface imperfections such as dents, die marks, porosity, undercuts, etc. Acceptance as per applicable standard.

Packing

For packing of carbon steel flanges with painting,we would use the bubble wrap to protect the painting.For flanges without painting or oiled with long-term shipment,we would suggest client to use the anti-tarnish paper and plastic bag to prevent the rust.