Custom straight tube shields are available with angles of wrap between 90º to 240º and can be manufactured with straight ends, belled ends and flared legs.
Download PDFTube shields from us are manufactured to exacting standards. Advanced equipment and material handling capabilities permit us to offer the fastest turnaround times anywhere.
All these years have enhanced our capabilities and enabled us to produce all kinds of standard tube shield as well as custom snap rings as per customer’s specifications. We have numerous combinations of sizes readily available in large number of stocks and can fabricate custom sizes according to customer’s requirement.
Custom straight shield drawing
Custom Straight Tube Shields are protective devices designed to safeguard straight sections of tubes in boilers, heat exchangers, and other high-temperature applications. These shields help prevent erosion, corrosion, and mechanical wear, especially in areas where tubes are exposed to high-velocity particles or corrosive substances. Made from materials like stainless steel or alloy, these tube shields are customized to fit specific tube dimensions and operational requirements, ensuring maximum protection and extending the lifespan of the equipment. Customization allows for precise fitting, enhancing the effectiveness of the protection.
Custom Straight Tube Shields are protective devices designed to prevent erosion, abrasion, and damage to tubes in high-wear environments such as power plants, refineries, and chemical processing facilities. These shields are commonly made from stainless steel or other high-strength alloys and are custom-fitted to the tubes they protect. They extend the lifespan of tubes, especially in critical applications like boiler tubes, heat exchangers, and superheaters, where tube failure can lead to costly downtime and repairs.
Custom Straight Tube Shields are used in power plants, petrochemical industries, and other industrial settings where tubes are exposed to aggressive conditions.
Different types of stainless steel are selected according to the specific conditions of different working conditions.
Common materials are: TP321 (Cr18Ni9Ti), TP309S (Cr23Ni13), 1Cr20Ni14Si2, TP310S (Cr25Ni20), 1Cr25Ni20Si2, and some low temperature areas (such as low temperature superheater, low temperature reheater) are made of 1Cr13, 1Cr6Si2Mo and other materials.
The boiler was originally designed to be accurate. Different materials have different temperature resistance and mechanical strength. 1Cr13, 1Cr6Si2Mo generally has a temperature resistance of 600 ℃ or less.
| Material（Grade） | Temperature resistance | Yield strength | Tensile strength | Elongation | HB | HRB | HV |
|---|---|---|---|---|---|---|---|
| 1Cr18Ni9Ti | 925 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| Cr23Ni13 | 1095 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| 1Cr20Ni14Si2 | 1095 ℃ | --- | ≥590MPa | ≥40% | --- | --- | --- |
| Cr25Ni20 | 1150 ℃ | ≥205MPa | ≥520MPa | ≥40% | ≤187 | ≤90 | ≤200 |
| 1Cr25Ni20Si2 | 1150 ℃ | --- | ≥540MPa | ≥35% | --- | --- | --- |
We can also supply boiler tubes erosion shields of other materials.
The current production process for tube shields is to use high-pressure presses and professional moulds for pressing.
Tube shields from us are manufactured to exacting standards. Advanced equipment and material handling capabilities permit us to offer the fastest turnaround times anywhere.
The current production process for tube shields is to use high-pressure presses and professional moulds for pressing.
The production time is short, the welding performance is good, the welding seam does not fall off, the surface is smooth and the appearance is beautiful. The arc-shaped wear-resistant tile is pressed on a press or bent on a pipe bender with a special mould.
To ensure the accuracy of the material. Positive Material Identification (PMI) of stainless steel sheets for tube shields is critical to verifying the grade and composition of stainless steel before it goes into production.
The raw materials for the production of tube shields are generally purchased directly from standard steel mills, and each batch has an MTC. Due to the sharpe limitations of raw materials, it is inevitable that excess materials will be produced. We can use the excess material to make a smaller size snap ring.
Tube shields are custom made to fit perfectly to straight sections, curved sections and even finned and specialised tubing.
Boiler tube erosion shields, also known as anti-corrosion shields, anti-wear plate, anti-wear protection shields, anti-wear cover plate, anti-corrosion cover plate, boiler climbing pipe, anti-wear pressure plate, etc. , which are used in combination with snap rings.
Boiler tube erosion shields are produced using a high-pressure press and professional mould pressing. The production time is short, the welding performance is good, the welding should not fall off, the surface is smooth, and the appearance is beautiful. Boiler tube erosion shields with bends are formed by pressing on a press or bending with a special abrasive on a tube bender.
Boiler tube shields are designed to eliminate major maintenance and downtime costs from boiler and condenser tube failure.
The service life of boiler tubes erosion shields is different in different types of boilers and different use parts.
The normal service life is a period of overhaul (3-5 years) for the boiler. Generally, some boilers will be replaced or retrofitted every time the boiler is overhauled. The main replacements are those of the Boiler Tubes Erosion Shields that are severely thinned and exceeded the standard; those that were not firmly detached during the boiler operation during the previous installation. According to the wear of the Boiler Tubes Erosion Shields during replacement, if the thickness is severely reduced, it needs to be replaced, the deformation is severe, and those that cannot protect the tube also need to be replaced. In addition, some boiler tubes are not equipped with Boiler Tubes Erosion Shields, but during the boiler inspection, it is found that the tubes have a tendency of wear and thinning. Generally, Boiler Tubes Erosion Shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.
On the heating surface of superheater and economizer tube bundle of the boiler, in order to prevent the pipe from being worn by high temperature flue gas washing, boiler tubes erosion shields are mostly arranged on the outer side of the pipe in the direction of flue gas flow. The elbow erosion shields solves the abrasion problems of water wall tubes, superheater tubes, economizer tubes and reheater tubes in the furnace, and provides guarantee for the long-term and reliable operation of CFB boiler. With the increase of CFB boiler products, the type and quantity of The elbow erosion shields will increase.
Our understanding of and commitment to the steam and power generation business enables us to solve your boiler tube erosion or corrosion problems efficiently. Our technical staff can quickly recommend the proper material type and configuration to meet your needs…and can quote your outage delivery requirements on a month basis.
Do you accept a special order?
A: Yes, we do. We can manufacture all kinds of chemical equipments according to your technical drawings(Before you givethem to us, will sign the contract and confidentiality agreement with you. You don’t need to worry about that.)
Can you make a design for us?
A: Yes, we can. What we supply is not only product, but also solution and design. And if you make the product in our factory,the design will be free. If not, design fees will be charged accordingly.
Q: Do you provide after-sales service?
A: Yes, we do. This product is guaranteed up to one year from purchase unless manmade damage. If there is anything wrongwith product itself quality problem,we will change or repair it at our charge.If not, we will provide aftersales service at your charge.
Tube erosion shields are mainly used on the windward side of the heating surface of the boiler, such as superheaters, reheaters, economizers, and water-cooled wall pipes.
Erosion shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
We offer shielding for tubing, covering straight, bent and finned sections, as well as the clips that hold these in place.
In the long term, these shields more than pay for themselves, preventing the costly replacement of tubing and avoiding the downtime that results from tube breakdown and leaks.
In general, most of them are called “wear-resistant tile” and “wear-resistant cover plate”. Erosion Shields are special boiler accessories.
Generally, most of them are used in power station boilers, small boilers are used less, and some coal chemical industries will also use them.
The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
Generally, boiler tubes erosion shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.
The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
The snap ring is a short section that is installed on the pipe in conjunction with the wear-resistant tile. Generally, it is welded to the wear-resistant tile by lap welding, that is, to cover the wear-resistant tile slightly, so it is larger than the wear-resistant tile. The opening arc is around 190-200 degrees, the welding position needs to be set aside to facilitate welding and fixing. The width of the snap ring must not be less than 20mm.
The installation requirements of anti-friction tiles of different shapes are slightly different. Basically, each anti-friction tile is installed with not less than 2-4 snap rings. The snap ring and the anti-friction tile are welded together to prevent expansion due to heat. The tiles fall off, and the joints are required to be fully welded.
Generally, boiler tubes erosion shields are also installed to prevent further wear of the tubes and cause serious consequences such as boiler explosion.
The main role is to protect the heating surface of the boiler pipes, reduce pipeline wear, and increase the heating surface of the pipes.
Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.
Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.
Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.
The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.
Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.
The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.
